Printed Circuit Board Assembly Services

Our PCB assembly providers include SMT meeting, blended know-how, and by way of-gap in a ESD protected, printed circuit board cheap humidity managed setting. In the event you liked this post and you wish to get more information concerning printed circuit board cheap generously visit the page. Our excessive speed SMT traces are equipped with solder paste inspection, 40" excessive definition Inspection displays with max magnification at 600X, thirteen zone re-move ovens and 3D AOI. Through-hole capabilities include an 18’ slide line with 4 high definition monitors, wave solder, or the use of the newest selective soldering know-how gear. PNC’s ultimate inspection space includes (4) inspection stations with high definition monitors designed for employee ergonomic consolation. Quantities vary from small-number prototypes to giant manufacturing orders. We serve the army/protection, medical, aerospace, automotive, industrial and client sectors. Since we've got the aptitude to design and fabricate printed circuit boards in the identical facility, we are ready to show ideas into prototypes in as little as 24 hours. Other PCB assembly services embody practical testing, programming, conformal coating, 3D X-Ray, box builds, lead free and leaded rework stations. The PNC Inc. quality system ensures that our staff are IPC-A-610 and IPC-J-STD Class III-certified. Company certifications include, AS9100D, ISO 9001-2015, MIL-PRF-55110 and MIL-PRF-31032. Our SMT assembly area are ITAR-restricted per mil standards. We're ESD compliant to ANSI/ESD S20.20. We make the most of state-of-the-art Universal. Juki Pick & Place tools in our SMT meeting division. 05mm. Our Heller 13 zone re-flow ovens have 26 Independent temperature-managed heating zones to accommodate the correct profile whether the printed circuit board assembly is for double sided or multi-layer PCB’s. PCB assembly services within the through-gap enviornment are many. Our experience with Axial, Radial, DIP, Right Angle connectors, Header connectors, SIP sockets and pogo pins, to name a couple of that we work with day by day. A majority of those parts are soldered with the most recent selective solder machine that's nitrogen assisted for gap fill consistency per IPC class standards. If the PCB assembly is 100% by way of-gap, we utilize an 18’ slide line outfitted with 4 inline workstation high definition screens to display each operators work tasks. This kind of printed circuit board assembly would be handed by way of our wave soldering machine for mass manufacturing soldering. Most PCB assembly will require some sort of by gap gadgets. Since one of these printed circuit board meeting has SMT parts beforehand put in, the through-hole devices will likely be selectively soldered. Our ERSA selective soldering machine is nitrogen assisted to realize the best high quality solder joints to satisfy IPC gap requirements. Paste used in our SMT meeting lines is a no clean paste, however we clean 100% the PCBA’s offering there are no components on the printed circuit board meeting that can't be aqueously cleaned, akin to shows, switches, and many others. Our Nano Jet Inline cleansing system is able to both water. Aqueous chemical cleaning functions primarily based on buyer necessities. PNC not solely gives full turnkey PCB assembly, but in addition integrating the printed circuit board meeting into enclosures. Our expertise in box builds are available in many alternative sizes, shapes and enclosure supplies. Our capability of enclosure assemblies is from snap collectively plastic housing to steel kind factors that require torque specs. Our inspection process for SMT meeting begins right after screen printing with an in-line solder paste inspection station and after re-stream with Mirtec 3D AOI’s. If the printed circuit board meeting has BGA, QFN’s or other parts with leads on the bottom of the part, we examine 100% with a Glenbrook 3D X-Ray to identify solder deficiencies. Other PCB assembly services we offer are Functional. Probe testing in addition to programming of units on your printed circuit board assembly. All practical testing and programming will likely be achieved in keeping with customer take a look at and programming process necessities. To adjust to Moisture sensitive components, PNC utilizes a dry cabinet storage system. The humidity is managed at 2-5% at a temperature of 22-25 C (71.6-77 F). All MSL stage parts are stored either by Customer job quantity or by PNC’s MRP half indemnification numbering system. This practice eliminates part failures during the SMT meeting re-movement course of. Depending on the design of Panel array, PNC has 2 methods of de-panelization at the tip of the PCB assembly. V-scored panels are de-panelized using a Fancort pizza fashion chopping blade which cleanly separates the array. When panel arrays are tab routed, PNC uses a router to take away the tab flush with the printed circuit board meeting and eliminates manual sanding of partial tabs.